Welcome to SUPERLEAD
SuperAI-SOP features robust hardware compatibility and software integration capabilities, enabling seamless integration into existing production lines. It focuses on three core scenarios: product assembly, visual inspection, and packaging. By identifying key actions and anomalies, the system effffectively reduces quality risks. It offffers two operating modes ‒ Interactive Mode and Passive Mode. The former is designed for high-precision rejection of defective products, while the latter enables effiffifficient data collection to drive process improvement. Together, they accommodate diverse production rhythms and quality control requirements.
SuperAI-SOP seamlessly integrates with customers’existing production line hardware and software. It supports direct communication with line PLCs for control signal exchange and line start/stop, while also enabling deep integration with Manufacturing Execution Systems (MES) to automatically upload inspection data and defect statistics, forming a closed-loop quality data system—all without requiring major overhauls to the existing production line logic.
Automatically identifies whether operators are performing tasks in accordance with Standard Operating Procedures (SOP), and monitors abnormal behaviors such as omissions or errors in real time, reducing human mistakes and improving consis- tency in product assembly.
In the visual inspection phase, SuperAI-SOP leverages AI to assist inspectors in detecting surface defects on products. It automatically identifies scratches, dents, stains, color differences, and other imperfections, and guides inspectors through a standard inspection path to ensure full coverage without missed areas. Meanwhile, it automatically records inspection results and barcode data, enabling full-process traceability.
SuperAI-SOP monitors packing completeness, packaging material verification, label application, and carton sealing quality. Through behavior monitoring and OCR technology, the system effectively prevents missing accessories or instruction manu- als, as well as incorrect or missing labels. This eliminates incorrect or incomplete shipments and reduces customer complaints.
SuperAI-SOP offers two operating modes: Interactive Mode and Passive Mode. In Interactive Mode, the system immediately stops the line upon detecting an NG (non-conforming) event, with a three-color tower light providing clear visual status indication to ensure that defective products do not pass through. In Passive Mode, the system runs silently in the background,
continuously recording NG data and videos without affecting production efficiency.
Image and Video Parameters | |
Sensor Type | 1/3 inch |
Minimum Illumination | 0.0005 lux |
Digital Noise Reduction | 3D DNR |
Gain Control | Auto |
White Balance | Auto |
Backlight Compensation | Auto |
Bitrate | 64Kbps~3Mbps |
Focal Length | 2.8mm/4mm |
Field of View | H: 109.9°; V: 58.1°; D: 133.5° |
Zoom Type | Fixed |
Aperture Control | Auto |
Max Image Size | 2560x1440@25fps |
Main Stream Resolution & Frame Rate | 2560x1440@25fps |
Sub-stream Resolution & Frame Rate | 640x 360@25fps |
Image Settings | Saturation, Brightness, Contrast, Sharpness, etc. adjustable |
General Parameters | |
Network Interface | 1 × RJ45 10/100 Mbps Ethernet port |
Interface Protocols | ONVIF, GB28181, TUMS |
Intelligent Alarm | Motion Detection; Video Masking |
Protocols | TCP/IP，ICMP，HTTP，DHCP，DNS |
Operating Temperature | -30℃~50℃ |
Operating Humidity | 10%~90%, no condensation |
General Parameters | |
Power Interface | DC12~24V 1A |
Power Consumption | 4W |
Dimensions | L428: 33mmx33mmx40mm L440: 58mmx58mmx30mm |
Weight (g) | L428: 83.5g; L440: 171.9g |
Camera | |
Sensor Type | 1/2.7" Progressive Scan CMOS |
Minimum Illumination | Color: 0.01 Lux @（F1.2，AGC ON），0 Lux with IR |
Shutter Speed | 1/3 s~1/100,000 s |
Day/Night Switching Mode | ICR infrared cut filter |
Adjustment Angle | Pan: 0°~360°, Tilt: 0°~75°, Rotate: 0°~360° |
Lens | |
Focal Length & Field of View | 2.8 mm: Horizontal FOV: 104°, Vertical FOV: 58°, Diagonal FOV: 123° 4 mm: Horizontal FOV: 81.3°, Vertical FOV: 43.6°, Diagonal FOV: 96.9° 6 mm: Horizontal FOV: 51.8°, Vertical FOV: 27.7°, Diagonal FOV: 60.4° |
Zoom Type | Fixed |
Lens Mount | M12 |
Maximum Aperture | F2.0 |
Illumination | |
Supplemental Light Type | Smart supplemental light, switchable between white light and IR light |
Supplemental Light Distance | IR: up to 30 m; White light: up to 20 m |
Anti-Overexposure | Supported |
IR Wavelength Range | 850 nm |
Video | |
Maximum Resolution | 200W/400W |
Bitrate | 32Kbps~8Mbps |
Network | |
Network Protocols | TCP/IP, ICMP, HTTP, DHCP, DNS, RTP, RTSP, RTCP, NTP, IGMP, QoS, UDP |
API Protocols | Open Network Video Interface, ISAPI, SDK, GB28181 |
Interface | |
Network | 1 × RJ45 10/100 Mbps auto-sensing Ethernet port |
Image | |
smartIR | Supported |
Image Settings | Mirror, Saturation, Brightness, Contrast, Sharpness, AGC, White Balance adjustable via client software or browser |
Day/Night Switching Mode | Day, Night, Auto, Scheduled Switching |
Image Enhancement | Backlight Compensation, Highlight Suppression, 3D Digital Noise Reduction |
Wide Dynamic Range | Digital WDR |
General Parameters | |
Dimensions | Ø110 × 93 mm |
Weight (g) | 285 g |
Current & Power Consumption (Ø5.5 mm round power connector) | DC: 12 V, 0.42 A, Max. power: 5 W PoE: IEEE 802.3af, CLASS 3, Max. power: 6.5 W |
Power Supply Modes | DC: 12 V ± 25%, with reverse polarity protection PoE：IEEE 802.3af，CLASS 3 |
Temperature & Humidity | -30 °C ~ 60 °C, Humidity ≤ 95% (non-condensing) |
Ingress Protection | IP67 |
System | |
Processor | Intel® i5-6500 Processors TDP up to 65W |
Memory | 2x Dual Channel（Non-ECC）DDR4 2133/2400/2666 MHz 260-pin DIMM Max to 32GB（16GB per DIMM） |
Storage | 256G/512G |
Operating System | Supports Windows7 32/64bit, Windows10 64bit, Linux（Note: Windows 7 is supported only when using the Intel® 6th Gen Skylake platform.） |
External Interfaces | |
Ethernet | 4x RJ45: 1x RJ45 Intel® I219-LM GbE（10/100/1000 Mbps） 3 x RJ45 Intel® I210-AT GbE（10/100/1000 Mbps） |
Display | HDMI, DP++, VGA, supports asynchronous triple-display output |
COM | 4x COM ports (on board), with: COM1～2（RS232/422/485), adjustable via BIOS TX/RX with 3KV isolation: COM3～4（RS232/422/485）, adjustable via BIOS |
USB | 6x USB 3.0 2x USB 2.0 |
Internal Interfaces | |
Expansion Slots | 1x Full-size Mini-PCIe Slot for 4G module（PCIe + USB） 1x M.2 2280 slot for SSD（SATA 3.0） 1x M.2 2230 slot for Wifi module 1x M.2 3042/3052 for 5G module |
USB | 1x USB2.0 Type-A connector |
COM | 2x RS232 pin header |
SATA | 2x SATA 3.0, 2x SATA power |
Power Supply | |
Power Input | 19~24V DC |
Connector | 4-pin Phoenix connector with locking mechanism |
Environmental | |
Operating Temperature | 45/65W CPU, -10℃ ~ 40℃（SSD） 35W CPU, -10℃ ~ 50℃（SSD） 0℃ ~ 40℃（HDD） |
Storage Temperature | -40°C ~ 60°C |
Operating Humidity | 50℃ 95%RH (35W CPU SSD) |
Storage Humidity | 60℃ 95%RH, non-condensing |
Random Vibration | 5~500Hz, 2Grms（SSD）operation; 5~500Hz, 1Grms（HDD）operation |
Sinusoidal Vibration | 5~500Hz, 2G Non-operation |
Mechanical Shock | Operation: 10G@11ms; Non-operation: 20G@11ms |
Mechanical | |
Housing Material | Aluminum Alloy |
Mounting Options | Desk-Mount, Wall-Mount |
Dimension | 229 x 202 x 82 mm |
Certifications | |
Safety Certifications | CCC, CE, FCC, IC, UKCA |
System | |
Processor | Intel® i7-12700 Processors with TDP up to 125W |
Storage | 256G/512G |
Graphics Card | 4060 |
Memory | 2x Dual Channel（Non-ECC）DDR4 2133/2400/2666 MHz 260-pin DIMM Max to 32GB（16GB per DIMM） |
Operating System | Windows 10, Linux |
External Interfaces | |
Expansion Interfaces | 2x PCIe x16（Gen3）, 2x16 slot, only support 1x16 or 2x8 3x PCIex4（Gen4） 1x PCIe x1（Gen3） 1x PCI |
Front Panel Interfaces | |
USB | 2x USB 2.0 |
Switches / LEDs | 1x Power Button, 1x OS Recovery Button, 1x Power LED 1x HDD LED, 2x LAN LED |
Rear Panel Interfaces | |
COM | 1x COM（RS232/422/485 auto-flow） supports 5V/12V power output (default: no power) |
USB | 2x USB 3.2（Gen2） 2x USB 3.2（Gen1） |
Ethernet | 4x RJ45: 3x Intel® Intel® I210-AT GbE（10/100/1000Mbps） 1x Intel® I219-V GbE（10/100/1000 Mbps） |
Power Supply | |
Power Input | ATX |
ATX Power | 300W / 500W / 650W / 850W /1250WATX power support Redundant Power System |
Connector | 24-pin ATX power, 8-pin ATX 12V power |
Mechanical | |
Dimension | 512mm x 482mm x 177mm |
Mounting Type | Rack-Mount |
Certifications | |
Safety Certification | CCC |
Environmental | |
Operating Temperature | 0℃ ~ 40℃（HDD） |
Storage Temperature | -40°C ~ 60°C |
Operating Humidity | 40℃ 95%RH（HDD） |
Storage Humidity | 60℃ 95%RH, Non-condensing |
Random Vibration | 5~500Hz, 2Grms（SSD）operation, 5~500Hz, 1Grms（HDD）operation |
Sinusoidal Vibration | 5~500Hz, 2G Non- operation |
Mechanical Shock | Operation: 10G@11ms, Non-operation: 20G@11ms |
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